Actuator
March 23, 2022BDT-X Bi-Directional Creels
March 23, 2022Carbon Fiber Analyzer
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For analysis of carbon fiber characteristics and carbon fiber quality control. Analysis of fiber tow width, filament breakage, fiber tension, etc.
For laboratory / pilot line use (CFA-F), as well as for monitoring fiber on carbon fiber production lines (CFA-Lite).
Simple data acquisition (USB type media or SD card) or on-line data acquisition via PC supplied for monitoring and data logging.
Description
CFA-Lite (for in-line monitoring)
This system to be used in-line for carbon fiber production quality monitoring.
- Width sensor: Via optical micrometer width sensor
- Fiber Width: 25mm maximum
(*) Please consult Izumi International, Inc. if wider rages are required. - Speed: Max 10m/min
(*) Please consult Izumi International, Inc. if higher speeds are required. - Filament breakage sensor (optional): Thru beam type fiber optic sensor
Minimum filament diameter detection is 0.007mm diameter.
Operator interface: HMI provides real time reading of fiber width in mm. - Data acquisition: System records data to a USB data stick to enable viewing of logged data via PC after
data collection. - Electrical: 110VAC single phase
(*) Please consult Izumi International, Inc. if other voltage is required.
NEMA12 or equivalent rated enclosure. - Mounting: Mounting brackets per customer requirements can be configured.
CFA-F (for off-line monitoring)
This system to be used for off-line carbon fiber analysis. Purpose of use could include quality control,
research and development, customer process simulation, etc. The systems are configured to requirements,
therefore all units are custom designed.
- Width sensor: Via optical micrometer width sensor
- Fiber Width: 60mm maximum
(*) Please consult Izumi International, Inc. if wider rages are required. - Speed: Max 10m/min
(*) Please consult Izumi International, Inc. if higher speeds are required. - Let Off Creel: Feedback tension controlled with tension sensor and electro-magnetic brake.
Standard tension is 2.0-19.0[N] control range via 20[N] capacity tension sensor.
Auto-traversing let-off maintains fiber width intact from original package. - Feed Rollers: 2-7 roller systems depending on tension requirements
- Take Up Winder: EKTW-C type carbon fiber take up winder for max. 250mm dia package.
- Options:
- Multiple tension zones for testing fiber under different tensions: each zone is controlled by a feed
roller and PID tension control - Polycarbonate enclosure to contain the fibers
- Gap detections in the fiber
- Filament breakage sensor (multiple if required)
- Other components can be added as required.
- Multiple tension zones for testing fiber under different tensions: each zone is controlled by a feed
- Operator Interface: PC based control system with self-standing enclosure
- Data Acquisition and Controls: Data logging to Excel style spreadsheets for analyzing
- Control systems available: Allen Bradley or Siemens
- Electrical: 220VAC three phase, 400VAC three phase
(*) Please consult Izumi International, Inc. if other voltage is required.
NEMA12 or equivalent rated enclosure.